ABSTRACT:

In previous work, we have described novel smooth-walled multiple flare-angle horns designed using a genetic algorithm. A key feature of these horns is that they can be manufactured very rapidly and cheaply in large numbers, by repeated direct drilling into a single plate of aluminum using a shaped machine tool. The rapid manufacturing technique will enable the construction of very low cost focal-plane arrays, offering an alternative to conventional electroformed corrugated horn arrays.


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